ZAKS-9595 FULLY AUTOMATIC PULP MOLDING HIGH-END CUP LID PRODUCTION LINE

The ZAKS-9595 Cup Lid Production Line is an integrated, fully automatic cup lid manufacturing equipment that combines hot pressing, trimming, vision inspection, and packaging functions in one unit.The entire machine features targeted designs in cup lid mold plate utilization, cavity layout, and air circuit configuration, enabling it to better align with the production process characteristics of cup lid products.The forming module achieves molding through precise pulp feeding, which effectively reduces gram-weight deviation. The trimming module adopts servo control, ensuring accurate positioning and rapid response.The vision inspection module utilizes multi-camera and multi-angle setups combined with exclusive vision algorithms, reaching an industry-leading level in contamination detection, and is equipped with a rejection device.The packaging module also uses servo control, delivering high efficiency and a counting function.
The reasonable mold plate size of the entire production line enables maximum layout adaptability for various industrial packaging pulp molding products, featuring high utilization efficiency.With a modular design, the entire production line can be adapted to meet the needs of multiple production methods and is easy to operate.

Advantages of Hanson Technology

Higher output , less consumption, wide application, perfect product quality

Wet product moisture

Capacity Up by

High capacity

Less energy consumption

Commonly Used Raw Material

Primary Pulp Board from the following plants

The commercial primary pulp board for producing disposable tableware is usually chemical pulp or chlorine-free ECF pulp, can be purchased from paper making manufacture. One-year plant fiber is the proven more proper raw material for pulp molded tableware production for the fiber length is shorter, like sugarcane bagasse fiber, bamboo fiber, wheat straw fiber, reed straw fiber or some offcut of office paper. Wood fiber or bamboo fiber would be added by certain ratio for producing some products of complex structure or deeper products.

Application

Paper Plate / Compostable Food Tray / Disposable Tableware / Paper Plates And Bowls / Fast Food Take-away Box and Lid / Ready Meal Packaging Trays / Supermarket Fresh Trays / Branded Food Packaging / Cup and Lid / Cup Holder and Carriers

No.	Item		Parameter / Value	Remarks
1	Whole Line Parameters	Equipment model	Cup lid 9595
		Overall dimensions	L14431mm×W1960mm×H3474mm
		Safety protection devices	Safety door + safety light curtain
		Machine weight	Approx. 16 T
		Voltage / Frequency	AC 380V/50Hz
		Vacuum	-0.07～-0.05Mpa
		Compressed air	0.5-0.6Mpa
2	Forming Module	Mold platen size	950mm×950mm
		Pulp feeding method	Circulating pulp feeding
		Slurry suction method	Reciprocating suction
		Drying method	In-mold drying
		Heating method	Electric heating
		Forming pressure	10 t	Servo hydraulic
		Hot-pressing pressure	40 t	Servo hydraulic
		Installed power	126.45 kW (heating power: 48 kW)
		Max. weight per mold	500g	3% pulp consistency
		Mold-washing high-pressure water	1.2MPa	Clean, ambient temperature
		Cooling water	80-100L/min	Clean, ambient temperature
3	Die-Cutting (Punching) Module	Mold platen size	500mm×600mm
		Punching pressure	50t	Servo
		Punching efficiency	10 s/mold
		Installed power	10.5kW
4	Vision (Inspection) Module	Product type inspected	Molded Fiber Cup Lids
		Product size inspected	70×30mm < D×H < 120×30mm	Round products such as lids
		Inspection accuracy	0.5mm
		Installed power	3kW
5	Packaging Module	Cup lid specifications	∮80、∮90
		Packaging material	OPP/PE film roll / paper roll
		Max. packaging length	400mm
		Installed power	2kW

Production Flowchart

ONE-STOP SOLUTION ,TURNKEY PROJECT

播放视频

Finery Tableware Machine

Hanson pulp molding thermoforming technology make breakthrough of industrial bottleneck, based on specific product, the wet product moisture can be less than 60%, elctricity heating consumption(heating only) can be less than 1800kwh/ton finish product

Why Choose Us

Intelligent pulping system

Intelligent pulping system
Online overflow
DCS control
PID frequency conversion control technology

Overall plant design& layout

Overall project management
Turn key project
International service
Whole life support

Pulp molding thermoforming machine

Tableware machine
Cutlery machine
High industrial package machine
Leak-proof lid machine

Mold design and manufacturing

Professional mold designing
High-precision processing ability
Three-coordinate detecting mold solution

Post-process automation

Intelligent transfer solution
Automatic visual inspection
Automatic counting
Auto packaging

Technique output and other services

Hanson College
Professioanl technical team
International installation&commissioning
Online support